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Success Story: Sterling Machining
Success Story: Sterling Machining
Learn how this manufacturer achieved 100% machine utilisation using FourJaw and use it to support and inform their continuous improvement strategy.
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Grow Productivity And Profitability With Our Machine Analytics Tool

FourJaw machine monitoring software is specifically designed for manufacturers looking to do more with less and find new efficiencies in their production process without wasting time or money on new equipment.

 

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Drive Productivity

Get visibility of key production metrics, such as OEE or Utilisation to drive productivity improvements. 

Gain Capacity

Use accurate data to understand how well your machines are being utilised to make informed decisions to gain capacity. 

Grow Profitability

Gains in productivity & capacity enable you to manufacture more products with the same resources, helping to grow profitability.

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Overcome challenges & Unlock Opportunites 

Watch the video and learn how this manufacturer got instant factory floor visibility resulting in the following:

  • 14% increase in machine utilisation
  • 65% parts increase
  • Ability to identify which machines are and aren't utilised
  • Accurate data to make informed, confident decisions
  • Improved culture to drive continuous improvement efforts
Trusted By Manufacturers
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Operator manager showing machine monitoring data from FourJaw to an operator

Drive Efficiency and Increase Productivity

FourJaw machine monitoring software enables manufacturers to unlock productivity by allowing them to understand the past, manage the present and optimise for the future to drive continuous improvement.

FourJaw Machine Monitoring enables

  • Real-time decision-making to improve productivity 
  • Root cause problem-solving
  • Informed decision-making
  • Improved communication & culture
  • Plan resources and cost jobs more effectively
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plug & play machine monitoring system

Upgrade to a smart factory with fully automated cloud-based machine monitoring - in minutes.

Compatible With Any Machine

Our MachineLink IIoT device can be easily and quickly self-installed on any manufacturing machine, regardless of brand, type or age.

No Large Upfront Install Costs

With a simple self-installation, there's no need for upfront installation costs or costly ongoing maintenance contracts.

How It Works

Discover FourJaw Machine Monitoring

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3 Steps To Powerful And Affordable Machine Monitoring

FourJaw is an accessible and affordable real-time machine monitoring platform that delivers value to manufacturers of all sizes. 

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1. Install MachineLink Hardware 

Simply supply power to the FourJaw MachineLink IoT device, then attach the sensor to your machine’s power cable.

2. Connect to the Internet

Connect the MachineLink to your factory's WiFi network (or simply wait for it to connect if you requested preconfiguration.)

3. Securely see your data

Log in to the secure, cloud-based FourJaw Web App and data from your factory floor will start to pull into the platform within a few minutes.**

*Self-installation takes around 10-20 minutes – no specialist experience required. ** Please note that this can take much longer depending on the time from provisioning to installation.

FourJaw Features

  • Downtime Reasons
  • Benchmarking
  • Live Data
  • Alerts

Downtime Reasons

Find out top reasons for machine downtime, by factory, cell, or machine. Take action where it matters most.
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Benchmarking

Know your utilisation and OEE so you always know when things are going well (or not so well).
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Live Data

See how your machines, lines, cells, or factories are doing without constantly patrolling the factory floor.
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Alerts

Improve speed of communication. Alert production managers based on tailored event triggers that are important to your operations. 
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We’re Here to improve your productivity!

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Drive Growth & Understanding

By monitoring and analysing machine data, FourJaw will enable you and your operators to make your machines run productively and profitably. 

Identify top Downtime Reasons

Real-time data provides the top reasons for machine downtime, by factory, cell or machine. Take action where it matters most.

Remove Production Bottlenecks

Quickly locate & fix production issues on day or night shifts. Remove bottlenecks to gain machine capacity day & night.

Live Data Capture

Focuses continual improvement efforts on the machines, cells, shifts or particular jobs where you can achieve the biggest gains.

Live Alerts

Improve speed of communication. Alert production managers based on tailored event triggers that are important to your operations. 

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Traditional Machine Monitoring Vs FourJaw

Move over traditional machine monitoring solutions. We’re on a mission to make access to machine monitoring as affordable and accessible as possible.

  Traditional Solutions FourJaw

Zero-Commitment Monthly Subscription

No Installation Costs

ROI in Weeks, Not Months

Order to Installation in 2 Days

Can be Installed in Minutes

Works on Any Machine, Regardless of Age or Brand

Regular Security & Feature Updates Included

Traditional Solutions
FourJaw

Zero-Commitment Monthly Subscription

No Installation Costs

ROI in Weeks, Not Months

Order to Installation in 2 days

Instantly Works on Any Machine

Security & Feature Updates Included

Installation Takes Minutes

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Your Smart factory journey starts here

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Frequently Asked Questions

What is manufacturing analytics?

Manufacturing analytics involves collecting and using data to make manufacturing processes more efficient. Manufacturing analytics software gathers data from various sources within a factory or production line, such as machines. Manufacturers can then use this information to make decisions that drive improvement and optimise processes.

What are the goals of manufacturing analytics?

The ultimate goal of manufacturing analytics is the ability to leverage insights to make data-driven decisions that increase efficiency. Manufacturing analytics tools enable everyone in a business, from CEOs and managers to factory floor workers, to act on accurate, real-time data.

What are the benefits of manufacturing analytics tools?

Benefits of manufacturing analytics include:

  • Improved efficiency: Identify bottlenecks and inefficiencies in the manufacturing process. 
  • Increased productivity: Reduce machine downtime with downtime monitoring and enjoy increased productivity in your business.
  • Make informed decisions: Manufacturing analytics solutions provide manufacturers with a wealth of data and insights that inform decision-making processes. Data driven decisions drive productivity and ROI.
  • Reduce costs: Real-time monitoring allows you to spot issues as they arise. Reduce costs as a result of machine downtime, broken equipment and more.
  • Improve quality: By spotting defects and other related issues, manufacturers can act before quality is impaired.
  • Increased customer satisfaction: An optimised manufacturing process will increase efficiency and quality, which will ultimately lead to more satisfied customers.
Does manufacturing analytics improve OEE?

OEE comprises three factors: Quality, Performance and Availability. Manufacturing analytics provides valuable insights on the performance of your machines and production lines, allowing manufacturers to make informed decisions that improve OEE.

Learn more about how to improve manufacturing OEE with FourJaw.