Skip to content
Clarity In Chaos - Hero Image

Factory Intelligence. Made Simple. 

Find the production losses holding back your factory.


Get the production insights your team needs to improve.

FourJaw gives manufacturers real-time visibility of production performance by automatically collecting data from machines of any age or type.

The plug-and-play Machinelink hardware captures live production data from machines of any age or type, and our software reveals downtime, production losses and unused capacity.

This gives teams the insight they need to solve problems faster, increase output and continuously improve performance.

Learn more in our Interactive Guide >

Your machines. Connected.

Connect mixed equipment without replacing existing machines or carrying out complex PLC integration.


01  Capture what happens

Automatically record when machines are running, idle or stopped.

02  Understand why it happens

FourJaw tablets give operators a quick way to add the reason behind lost production time.

03  Act on the biggest losses

See which problems are costing the most capacity and measure whether improvements work.

FourJaw-clamps-full-wires-balanced

Your Factory.
Under Control.

Machines show you when production stops. Operators tell you why. FourJaw brings both together.
Production Data. Anytime, Anywhere

Get real-time production data from machines and operators, anytime, anywhere. See what’s happening.

Spot inefficiencies. Act fast to improve performance and recover production capacity.

From Complexity to Clarity Turn complex production data into clear, actionable insights. Make informed decisions to increase productivity and drive sustainable growth.
Get the facts. Act faster Real-time alerts help you catch problems early, keeping machines running, teams moving, and production on schedule.
Plan Smarter. Cost with Confidence FourJaw’s analytics go deeper, integrating machine and operator insights for actionable improvement.

Use real-time machine data to optimise schedules, tighten estimates, and deliver every job profitably—on time, every time.
Utilisation
+0%
OEE
+0%
Energy Consumption
-100%
Carbon Footprint
-100%

Empower Your Team.
Accelerate Improvement.

FourJaw engages operators and surfaces actionable insights to help you eliminate bottlenecks, increase machine utilisation, and accelerate factory-wide improvement to support continuous improvement programmes. 

Manufacturing production dashboard showing performance of machines
Customer Testimonials

Real results measured on the factory floor

Sean ThomasHead of Operations

"FourJaw has delivered a significant and sustained improvement in the productivity levels we're getting from our manufacturing centres."

Monitoring downtime, eliminating the various causes of waste in our processes, and deploying colleagues to where they are needed most has helped achieve a 30 per cent overall increase in uptime.

Read case study

Charlie StothardProcess Improvement

“FourJaw is helping us move towards 4.0 based on our S&OP.”

Each month, it allows management to see our strengths and weaknesses and plan forward based on what we find. From a continuous improvement point of view, we now have concrete evidence of where to focus our energy, helping with costings, budgeting and machine utilisation.

Read case study

Andy ToulsonOperations Manager

“We’ve removed all back orders and are now in a position to deliver orders on time for customers worldwide.”

This is a tangible benefit of our unprecedented increase in machine productivity, and we’ve also improved staff retention with a calmer, less stressful working environment where operators have the autonomy to get on with the job.

Read case study

E&O LabsOperations Leader

"Over two years, our business has grown its annual output from around 30 million to 40 million units."

We use FourJaw data in daily meetings and quarterly director reviews to keep everyone aligned on where to find the next gains.”

Read case study

Mark McDonaldHead of Manufacturing

“The biggest shift for us has been moving from guesswork to evidence.”

We’ve been able to identify a major bottleneck, build a clear CapEx case to remove it, and prove a path to a 20% utilisation improvement.

Read case study

Stuart PickersgillDirector of Manufacturing

“FourJaw has been a breath of fresh air for Listers."

It has become the heartbeat of the business, enabling us to take a proactive and targeted approach to continuous improvement that benefits our people, customers, and bottom line.

Read case study

Clarity from Chaos

FourJaw turns live machine data into clear, usable insights, empowering better decisions across every shift, every site and every machine.

Not just when a machine stops, but where energy’s being wasted, where jobs are stalling and where time and capacity slip away. 

Watch the video.

Platform Features

Everything you need to streamline and optimise processes to grow your business.

Production monitoring without a lengthy systems project

FourJaw works on ANY Machine, regardless of age or type.

Our platform is designed to provide useful production data without replacing your ERP or committing to a large MES implementation.

The system brings machine monitoring, downtime analysis, production quantities, work orders, planning, and energy data into one accessible view.

Trusted by manufacturers worldwide

FourJaw MachineLink in hands

Download the FourJaw Brochure

See how FourJaw makes getting factory intelligence simple. Get the full breakdown of how it works, the results it delivers, and why it works for factories like yours.

FourJaw machine monitoring Brochure

Ready to
Learn More?

See how FourJaw's plug-and-play analytics can help you turn machine data into real productivity gains. What would you like to do next?

FourJaw Overlay downtime-1

FourJaw FAQs

Have a question about FourJaw? Check out some of the frequently asked questions and answers here. 
What does FourJaw do? FourJaw is a manufacturing analytics and production monitoring platform. It captures live machine activity and combines it with operator, production and job information to show where time, output and capacity are being lost.

FourJaw provides production and leadership teams the evidence to decide where intervention will have the greatest effect. Use it to review shift performance, remove recurring causes of downtime, rebalance work, test process changes and build stronger cases for staffing or capital investment.

  • See which machines are running, idle or stopped during the shift

  • Identify the downtime causes responsible for the most lost production time

  • Compare performance across machines, shifts, production areas and sites

  • Track output and work order progress against production requirements

  • Measure the effect of improvement activity using the same baseline

Does FourJaw replace an ERP or MES

FourJaw can be used alongside ERP and MES platforms. It provides real-time shop-floor information that helps manufacturers understand what happened during production and why.

How is FourJaw different from MES or ERP systems?

FourJaw is a machine monitoring and production analytics platform that provides real-time visibility into machine utilisation, downtime, productivity, and factory performance. Unlike traditional MES and ERP systems, which can be complex, expensive, and time-consuming to implement, FourJaw is designed to be simple, affordable, and quick to deploy.

FourJaw connects to both modern and legacy manufacturing equipment without complex integrations, allowing manufacturers to start collecting and analysing production data within days rather than months. While MES and ERP systems often focus on planning, scheduling, and business processes, FourJaw provides the real-time production monitoring and factory visibility needed to identify bottlenecks, reduce downtime, improve OEE, and increase manufacturing productivity.

Many manufacturers use FourJaw alongside their existing MES or ERP system to gain the real-time shop floor insights that traditional systems often lack.



What types of manufacturers use FourJaw?

 FourJaw is used by manufacturers across a wide range of industries, including  aerospace and automotive to food & beverage, metals, and medical devices. Whether you run a small job shop or a global production facility, FourJaw helps your operations, engineering, continuous improvement, finance, and leadership teams make better decisions based on live, reliable production data.

We’re proud to support a diverse customer base:

  • Over 50% are SME manufacturers
  • 25% have global revenues exceeding £100 million
  • More than 10% of these turnover £1 billion or more annually

 

What benefits can I expect from using FourJaw?

Manufacturers using FourJaw typically achieve productivity improvements of 10% to 30% within a few months of implementation. By providing real-time visibility into machine utilisation, downtime, production performance, and energy consumption, FourJaw helps manufacturers identify lost capacity, reduce inefficiencies, and make faster, data-driven decisions.

FourJaw enables manufacturers to:

  • Increase machine utilisation and production output

  • Reduce unplanned downtime and production delays

  • Identify and remove bottlenecks

  • Improve OEE and factory productivity

  • Reduce energy waste and operating costs

  • Optimise capacity planning and workload balancing

  • Support continuous improvement initiatives such as Lean, Kaizen, and SMED, all backed by measurable ROI.

By turning machine data into actionable insights, FourJaw helps manufacturers improve operational performance, increase profitability, and achieve measurable return on investment from their existing machines, people, and production lines. 

Read what our customers have achieved. 

What is FourJaw's production monitoring system?

FourJaw's production monitoring system is a plug-and-play manufacturing analytics platform that gives manufacturers real-time visibility into machine performance, downtime, utilisation, productivity, and factory output.

Manufacturers use FourJaw to monitor every machine, shift, line, and site from one connected system. This helps production teams identify bottlenecks, reduce unplanned downtime, improve machine utilisation, increase OEE, and make faster data-driven decisions that improve manufacturing efficiency and output.

Which machines can FourJaw monitor?

FourJaw can monitor almost any mains-powered manufacturing machine, including mixed fleets of modern and legacy equipment. Its non-invasive approach does not rely on access to the machine PLC.