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Success Story: Sterling Machining
Success Story: Sterling Machining
Learn how this manufacturer achieved 100% machine utilisation using FourJaw and use it to support and inform their continuous improvement strategy.
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Improve Productivity

Automatically capture machine data to drive your continuous improvement strategy from the factory floor to the top floor.

Gain Visibility

Understand what's happening on your factory floor and use data insight to improve production processors. 

Reduce Costs

Gain production capacity, enabling you to make more products with the same resources. 

Discover The Cure For Your Production Line Bottlenecks

Whether you're manufacturing medical instruments, apparatus, implants or machines, we know your manufacturing processes have to guarantee the highest levels of quality and assurance. This can make some process improvements difficult to implement.  FourJaw machine monitoring software can cure production inefficiencies without impacting quality procedures.

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Remove complexity from your production process

According to the World Health Organisation (WHO), there are an estimated two million different kinds of medical devices on the world market, behind each one, is a manufacturer, designing, engineering and producing them, whilst navigating the highly regulated and complex supply chain to meet the highest of quality standards.

The complexity of manufacturing in the medical sector can lead to inefficiency. FourJaw enables manufacturers to overcome and master the complexity through technology.

Discover how. Book a free, no-obligation demo today.

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Run your Factory with surgical precision

Using Industry 4.0 machine monitoring software technology, we provide you with accurate machine data insight to help you understand the past, manage the present and optimise your manufacturing processes for the future.

Read our blog '10 Ways Machine Monitoring Can Improve Manufacturing Productivity Measures' or book a demo to see the platform in action.

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Real-time decision-making for productivity improvements
Root-cause problem-solving
Confident capital expenditure and hiring
Improved communication and culture
Focused continual improvement efforts (e.g. Lean manufacturing and Kaizen methods)
A real-time view of work in progress
More efficient scheduling

Decrease cost of goods by increasing productivity

FourJaw's manufacturing analytics platform monitors and analyses production data and provides actionable insight to boost machine productivity and production capacity, reducing your overall cost of production.

Identify Downtime Reasons

Real-time machine data provides you with the top reasons/causes of machine downtime, by factory, cell or machine.

Remove Production Bottlenecks

Actionable data allows machine operators and production managers to take corrective action.

Live Data Capture

Focuses continual improvement efforts on the machines, cells, shifts or particular jobs where it will produce the biggest results.

Live Alerts

Alert production managers of threats to on-time delivery, giving them a real-time view of work in progress.

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Manufacturing Productivity Starts Here

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MachineLink iot device for monitoring any automotive manufacturing machine

FourJaw's IoT Hardware Works On Any Production Machine

Regardless of age, brand or model.

HOW IT WORKS IN 3 SIMPLE STEPS*

1

Install Hardware

Simply supply power to the IoT device, then attach a sensor to your machine’s power cable.

2

Connect To WiFi

Connect the hardware to your shop-floor WiFi network.

3

Unlock Productivity

Login to the app and start identifying and eliminating inefficiencies.

*Self-installation takes around 10-20 minutes – no specialist experience required. ** Please note this can take much longer depending on the time from provisioning to installation.

Frequently Asked Questions

Which machines can use FourJaw?

FourJaw's machine monitoring solution is designed for use on all types of manufacturing equipment.

In the medical device manufacturer industry, our analytics software is frequently utilised on:

  • CNC Lathe
  • CNC Turning
  • CNC Milling
  • Drilling
  • Grinding
  • Inspection
  • Heat Sealing
  • Packaging
  • Weighing
How can medical device manufacturers benefit from analytics?

Manufacturing analytics allows medical device manufacturers to:

  • Make informed, data-driven business decisions
  • Improve OEE and drive ROI
  • Reduce downtime - learn more about downtime monitoring with FourJaw
  • Optimise processes with real-time data
    Improve quality 
What are some current challenges facing the medical device industry?

Challenges currently facing the medical device industry include:

  • Concerns around quality: In this high-stakes industry, it's essential that all devices are manufactured to an acceptable quality; failure to do so will lead to delays, costly recalls, shutdowns and even lawsuits.
  • Supply chain challenges: Huge global demand require medical device manufacturers to be productive throughout the year. Reliable supply chairs are essential.
  • Regulations: The medical device industry abounds with high quality compliance and risk management regulations; failure to meet these will prove costly.
  • Outdated processes: Production and development of medical devices is a long, costly and highly regulated process. Manufacturers who are using modern production processes to maximise manufacturing processes and efficiency will have a competitive advantage over those who aren't.