About Fernco
Fernco Ltd is a leading manufacturer and distributor serving the civils & drainage, plumbing, and flood protection industries. As part of the global Fernco group, headquartered in Michigan, USA, the company is committed to delivering high-quality solutions that support critical infrastructure worldwide.
Since its founding in 1989, Fernco has built its reputation around flexible couplings—a core product that remains integral to its offering today. Over the years, the company has expanded its portfolio, introducing innovative solutions that enhance connection, repair, and modernisation within wastewater systems. With operations in eight countries and an extensive network of distribution partners, Fernco continues to grow its international presence while maintaining a strong focus on quality, service, and innovation.
By adding value at every stage of the supply chain, from builders' merchants to end users, Fernco ensures that its products meet the highest standards of reliability and performance, reinforcing its position as a trusted partner in the industry.
Results
Project Objectives
- Automate manual data capture processes
- Accurately measure cost base and ROI
- Gain visibility of machine utilisation trends
- Improve productivity where possible
Project Overview
By implementing FourJaw’s plug-and-play machine monitoring technology at its Barnsley facility, Fernco has improved data accuracy, reduced reliance on manual reporting, and gained deeper insights to support operational decision-making, resulting in a production efficiency improvement of 10%.
Fernco deployed FourJaw’s technology on its injection moulding machines, replacing manual data logging that took several days each month with automated data capture. Real-time alerts now enable faster response times to shop floor issues, while detailed analytics provide a data-driven foundation for decision-making across operations, finance, and senior leadership.
One key benefit has been a clearer understanding of machine utilisation trends, allowing Fernco to make informed resource allocation and production planning decisions. The data has supported the business in balancing productivity with operational efficiency, ensuring machines run optimally without unnecessary strain on resources.
Fernco is exploring plans to expand its use of FourJaw’s technology to additional machines to standardise data-driven decision-making across its international operations.
