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Plug & Play Machine Monitoring

Award-winning manufacturing monitoring technology. Get key production data with ease.

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Your Factory, Under Control

See Everything, Anytime, Anywhere

Your factory’s real-time data, always within reach. Monitor live data from anywhere, at any time.

Clarity That Fuels Growth

Turn your data into clear, actionable insights. Make informed decisions to increase productivity and drive sustainable growth.

Fix Problems Before They Impact Production

Receive real-time alerts to catch inefficiencies before they escalate. Keep your machines running and your schedules on track.

Plan Smarter, Cost with Confidence

Optimise your work schedules and cost estimates with real-time machine data. Ensure every job is profitable and delivered on time.

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Empowering Continuous Improvement

Turn machine data into your competitive edge. FourJaw pinpoints inefficiencies and empowers your team to improve processes, reduce downtime, and hit your goals faster. No fluff, just results.

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Start with a Quick Video

Watch the introduction | 4 Minutes

FourJaw's Features

Everything you need to streamline, optimise, and grow.
Productivity
Streamline processes to cut costs, boost speed, and enhance efficiency.
Planning
Simplify planning and communication for a more efficient factory floor.
Energy
Cut energy waste, streamline processes, and shrink your carbon footprint.

Try an Interactive Guide

Get instant access to FourJaw’s Interactive Intro and see how it transforms manufacturing efficiency

Install in under
10 minutes

FourJaw works on ANY Machine, regardless of age or type

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1Connect Sensor
Clip a sensor to your machine's power cables
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2Connect IoT Device
Connect MachineLink to WiFi and power
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3Analyse Data
Start identifying and removing inefficiencies

Manufacturing Success Stories

Join our growing community of manufacturers driving productivity, reducing wasted energy and getting their products out the door on time and more profitably. 

View All Success Stories
"In the time it would take Armac Martin to make 100 parts before FourJaw, the team are now able to make 165 parts, an increase of 65%"
Rob McGail CEO
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What our customers say

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Andy WhiteProduction Manager - Sterling Machining

"Now we use FourJaw we can see where we have capacity that we're not using" 

"You may have been in the position where you think you need to buy another machine. Because you think you’ve got a capacity problem, but now we use FourJaw we can see where we have capacity that we're not using."

 

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Tom WestleyOperations Director - Westley Plastics

"If you’d asked me, before FourJaw, what the cycle times were, I genuinely would not have known

"The data... facilitated conversations which were used to inform and educate operators, leading to a greater sharing of best practices, changed behaviours, and enhanced machine utilisation and productivity."

 

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Rob McGrail - Armac Martin CEO
Rob McGailCEO - Armac Martin

"A solution that is delivering real benefit from the top floor to the shop floor" 

"The Armac Martin management team felt the business had more production capacity but had no quantifiable measure of where that capacity was. They felt that a machine monitoring solution would provide the answer and turned to FourJaw for support"

 
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Steven WestHead of Ops - Armac Martin

"We've seen a parts increase of 65%" 

"Before FourJaw, a lot of our data was captured manually, paper forms, paper sheets. FourJaw has enabled us to identify where machines are underutilised, so we were getting quite empirical data driven evidence as to what we needed to do to improve performance in the machine shop."

 
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Steve CorbettProduction Director - Durham Duplex

"It’s has become an essential aspect of our production planning processes" 

"Sometimes, especially with a new job, we estimate production time based on similar components, but now we can see instantly how long the job actually takes."

 
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Chris RyanContinuous Improvement Manager - AMS

"FourJaw was an easy investment to make and a giant leap forward in our digitisation journey" 

"It has been adopted as part of the culture of our organisation, improving efficiency and communication and providing objective data to inform production schedules, operational improvements and machine investment strategies."

 
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TIME TO DITCH THE CLIPBOARD

Manual data capture is slow and error-prone.

FourJaw solves this by automatically capturing real-time machine data, giving you instant insights into production inefficiencies so you can act quickly and effectively.

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Instant Download
Q3 2024
UK MANUFACTURING PRODUCTIVITY INDEX
A QUARTERLY LOOK AT THE UK'S MANUFACTURING PERFORMANCE.
Learning Library
Practical tools for real-world manufacturing challenges—dive into our Learning Library.

Ready to learn more?

See how FourJaw's plug-and-play analytics can help you turn machine data into real productivity gains. What would you like to do next?

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Frequently Asked Questions

Can’t find the answer you’re looking for? Reach out to our customer support team.
Which machines can use FourJaw?

FourJaw's machine monitoring solution is designed for use on all types of manufacturing equipment, including:

  • CNC Lathe
  • CNC Turning
  • CNC Milling
  • Drilling
  • Grinding
  • Inspection
  • Heat Sealing
  • Packaging
  • Weighing
Can FourJaw be used with older machinery?

Absolutely. We've tailored our machine monitoring system to ensure it's usable by manufacturers across the board, which includes ensuring compatibility with machines of every age, make, or model. This means even machinery that's decades old can be upgraded to a "smart machine," enabling you to gain insights into the productivity of your equipment.

How Accurate is FourJaw's utilisation data?

Where conventional systems might read any spindle movement as "productivity", FourJaw accurately detects genuine, money-making productivity. For example, FourJaw can detect when a CNC machine is cutting metal, by observing the rise in current usage during actual work. 

This not only provides a more accurate measure of machine efficiency but also ensures consistency in data across all machines, facilitating better decision-making across your factory.

How does FourJaw capture Downtime Data?

FourJaw captures downtime data through a combination of its MachineLink hardware and tablets mounted on the machines.

When a MachineLink detects downtime, it automatically prompts the operator via the tablet to select the reason for this downtime from a predefined list.

This process is quick and non-disruptive, designed to minimise interruption to the operator's workflow.

By simplifying the input method to just a few taps, FourJaw ensures that accurate downtime reasons are recorded with minimal effort, enabling a comprehensive analysis of machine productivity and downtime causes without impeding your operators.

Is FourJaw a cost-effective alternative to traditional systems?

Yes. Unlike traditional machine monitoring solutions, we designed our machine monitoring platform to be accessible, not only did we make it easy to install (minimising disruption to your factory floor) but we also made it affordable.

We offer monthly payment plans and you can install it yourself, so there are no high upfront installation costs often associated with traditional machine monitoring solutions. Find out more about the pricing plans we offer here

How does FourJaw improve manufacturing operational efficiency?
  • Boost Efficiency: Pinpoint and address bottlenecks and areas of inefficiency within your manufacturing processes, streamlining operations.
  • Reduce Unplanned Downtime: With our downtime monitoring feature, you can identify all your reasons for unplanned downtime, allowing for targeted interventions to prevent future occurrences.
  • Informed Decision-Making: FourJaw provides deep insights and data, empowering you to make well-informed decisions regarding staffing, machinery investments, and more.
  • Cost Reduction: FourJaw's real-time monitoring capability enables early detection of potential issues, helping prevent costly downtime, failures, and other expenses.
  • Customer Satisfaction: By optimising your manufacturing processes for better efficiency and quality, you'll deliver products that meet or exceed customer expectations, enhancing satisfaction and loyalty.