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Success Story: Sterling Machining
Success Story: Sterling Machining
Learn how this manufacturer achieved 100% machine utilisation using FourJaw and use it to support and inform their continuous improvement strategy.
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FourJaw Manufacturing Analytics
  • Platform
    • Machine Monitoring by FourJaw
    • Operational Alerts
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CNC Machine Monitoring That Works On Any Machine

Imagine being able to monitor your shop floor in real-time, from any location, without the need for expensive or time-consuming setup costs.

 

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Trusted By Manufacturers
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Why Monitor Your CNC Machines?

Did you know that in the United Kingdom, the average machine productivity is only 20%? That means that each machine loses over 7,000 productive hours each year out of the 8,760 available.

Learn more about downtime monitoring.

Machine Monitoring With FourJaw Can Help You Unlock A Mountain Of Untapped Capacity.
Increase production capacity
Do more with the same machines
No more manual reporting or guesswork
See what is really happening on the shop floor
Be able to see where productivity gains can be made
See whether each job makes a profit
Turn Your Factory Into A Well-Oiled Machine.

Can You Afford Not To Monitor Your CNC Machines’ Productivity?

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Detect Issues Before They Ruin Your Day

Bring calm to the chaos on your shop floor by being automatically alerted of issues before they become major.

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Improve Production Capacity

Why spend money on additional machines when FourJaw can help you unlock untapped capacity?

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Orders On Time And Under Budget

Track the progress of your work orders to ensure that you remain profitable at all times.

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No More Guesswork

More and more manufacturers are finally getting rid of the guesswork and time-consuming manual reporting by switching to FourJaw’s automated machine data collection system; helping them to improve productivity and profitability.

Learn how to improve OEE with FourJaw.

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Run Your Shop Floor From Anywhere.

Constantly patrolling the shop floor for issues may be excellent for getting your steps in, but it isn’t very productive, especially since FourJaw will automatically do all of this for you.

Everything you need to run, operate, and grow your manufacturing is at your fingertips with FourJaw. To that end, you should probably renew your gym membership.

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“We are now producing up to five times the number of parts with the same production costs”

Steve Corbett
Production Director at Durham-Duplex

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Discover FourJaw Machine Monitoring

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3 Steps To Powerful And Affordable CNC Machine Monitoring

FourJaw is an accessible and affordable real-time machine monitoring platform that delivers value to manufacturers of all sizes. 

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1. Install MachineLink Hardware 

Simply supply power to the FourJaw MachineLink IoT device, then attach the sensor to your machine’s power cable.

2. Connect to the Internet

Connect the MachineLink to your factory's WiFi network (or simply wait for it to connect if you requested preconfiguration.)

3. Securely see your data

Log in to the secure, cloud-based FourJaw Web App and data from your factory floor will start to pull into the platform within a few minutes.**

*Self-installation takes around 10-20 minutes – no specialist experience required. ** Please note that this can take much longer depending on the time from provisioning to installation.

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No Large Capital Outlay, Easy To Install, Quick ROI

Unlike traditional CNC machine monitoring solutions, FourJaw isdesigned for ease of use; We don’t want cost or complexity to be the reasons you don't monitor your machines to get the most out of your factory.

Thanks to low-cost and flexible monthly payment plans, as well as the plug-and-play installation, install costs are minimal, allowing ROI in weeks rather than months, with near zero shop floor disruption.

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Power Your Command Centre With Live Data

With automated alerts and live dashboards, live data connects your top floor to your shop floor, empowering your team to see issues as they arise and act on potential crises before they spoil your day.

CNC Machine monitoring makes reacting to issues easy

See How it Works

We’re Here to improve your productivity!

Speak to an Expert

FourJaw Has All The Features You Need To Run Your Factory Effectively

  • Machine Monitoring
  • Operational Alerts
  • Downtime Tracking
  • Job Tracking

Machine Monitoring

Intuitive exploration of key production metrics, such as utilisation and top downtime reasons.
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Operational Alerts

When production issues arise, empower a rapid response by automatically sending a notification to the correct person or team.
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Downtime Tracking

See what the main reasons for downtime are and proactively make changes.
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Job Tracking

Manage your entire factory from the palm of your hand, anywhere.
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plug & play machine monitoring system

Upgrade to a smart factory with fully automated cloud-based machine monitoring - in minutes.

Unlike traditional CNC Monitoring systems, we don’t need expensive and time-consuming PLC integrations. Our gear simply clips on to any machine then uses advanced machine learning algorithms to determine if the machine is being productive or not.

This means FourJaw knows when your machine is truly productive (e.g. cutting metal) rather than when the spindle's just turning..

How It Works

MachineLink iot device for monitoring any automotive manufacturing machine

FourJaw's IoT Hardware Works On Any CNC Machine

Regardless of age, brand or model.

HOW IT WORKS IN 3 SIMPLE STEPS*

1

Install Hardware

Simply supply power to the IoT device, then attach a sensor to your machine’s power cable.

2

Connect To WiFi

Connect the hardware to your shop-floor WiFi network.

3

Unlock Productivity

Login to the app and start identifying and eliminating inefficiencies.

*Self-installation takes around 10-20 minutes – no specialist experience required. ** Please note this can take much longer depending on the time from provisioning to installation.

Drive Growth & Understanding

By monitoring and analysing machine data, FourJaw will enable you and your operators to make your machines run productively and profitably. 

Identify top Downtime Reasons

Real-time data provides the top reasons for machine downtime, by factory, cell or machine. Take action where it matters most.

Remove Production Bottlenecks

Quickly locate & fix production issues on day or night shifts. Remove bottlenecks to gain machine capacity day & night.

Live Data Capture

Focuses continual improvement efforts on the machines, cells, shifts or particular jobs where you can achieve the biggest gains.

Live Alerts

Improve speed of communication. Alert production managers based on tailored event triggers that are important to your operations. 

Read Our Customer Success Stories
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Engineering manufacturing excellence at Derbyshire-based manufacturer

Engineering manufacturing excellence at Derbyshire-based manufacturer

Learn how this manufacturer achieved 100% machine utilisation using FourJaw’s manufacturing analytics platform and how they use it to support and inform their continuous improvement strategy.
Machine monitoring software drives factory efficiency at Westley Plastics

Machine monitoring software drives factory efficiency at Westley Plastics

FourJaw’s machine monitoring software has given cast nylon and plastic components manufacturer Westley Plastics greater visibility of its manufacturing process, leading to improved cycle times, and more consistent and efficient 24/7 production.
Machine monitoring gets a handle on production capacity for a luxury goods manufacturer

Machine monitoring gets a handle on production capacity for a luxury goods manufacturer

Fast-growing luxury goods manufacturer Armac Martin used data from FourJaw’s machine monitoring software platform to confidently invest in new machinery to increase its production capacity and meet the demand for its range of luxury brass cabinet...
FourJaw, The Right Machine Monitoring Package For Packaging Automation

FourJaw, The Right Machine Monitoring Package For Packaging Automation

Cheshire based manufacturer, Packaging Automation Limited uses FourJaw’s machine monitoring platform to increase manufacturing productivity. The results from the data insight are providing the production …

Traditional Machine Monitoring Vs FourJaw

Move over traditional machine monitoring solutions. We’re on a mission to make access to machine monitoring as affordable and accessible as possible.

  Traditional Solutions FourJaw

Zero-Commitment Monthly Subscription

No Installation Costs

ROI in Weeks, Not Months

Order to Installation in 2 Days

Can be Installed in Minutes

Works on Any Machine, Regardless of Age or Brand

Regular Security & Feature Updates Included

Traditional Solutions
FourJaw

Zero-Commitment Monthly Subscription

No Installation Costs

ROI in Weeks, Not Months

Order to Installation in 2 days

Instantly Works on Any Machine

Security & Feature Updates Included

Installation Takes Minutes

Frequently Asked Questions

What is CNC machine monitoring?

CNC machine monitoring refers to software that tracks the performance and activity of CNC machines in real-time. By collecting and analysing data about the operation of CNC machines, the software is able to optimise production, identify machine downtime, react to breakdowns, and improve overall efficiency. 

CNC machine monitoring helps manufacturers reduce production downtime, improve quality control, boost production speed, and better optimise production schedules. Plus, its insights will help manufacturers make informed data-driven decisions to improve operations.

Does FourJaw only work on CNC machines?

FourJaw works on all machines, not just CNC machines. View our machine monitoring page for more information.

What industries use our CNC machine monitoring software?

We provide CNC machine monitoring software for companies in a range of industries, including:

  • Oil & Gas Equipment Manufacturers
  • Aviation And Aerospace
  • Automotive Manufacturers
  • Contract Manufacturers
  • Food & Beverage Production
  • Medical Device Manufacturers
Read Our Latest Blog Posts
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Manufacturing & Engineering week is coming - and we'll be there!
Events

Manufacturing & Engineering week is coming - and we'll be there!

Join the FourJaw Manufacturing Analytics team at the Smart Factory Expo 2023, part of the much anticipated Manufacturing & Engineering Week.
How SMED can reduce inefficiencies in manufacturing processes
Manufacturing Tips

How SMED can reduce inefficiencies in manufacturing processes

Single-Minute Exchange of Die, SMED is a method of lean manufacturing. This article looks at how manufacturers can use SMED to reduce inefficiencies in their manufacturing processes and support their continuous improvement strategy.
FourJaw to present Energy Monitoring solution at NEAA Energy showcase event
Events

FourJaw to present Energy Monitoring solution at NEAA Energy showcase event

FourJaw is pleased to present our Energy Monitoring Solution to automotive manufacturers at the NEAA Energy Showcase Event in May. Find out more about the event and register today.
Joining fellow Industry peers at the National Manufacturing Summit 2023
Events

Joining fellow Industry peers at the National Manufacturing Summit 2023

It was great to join fellow industry peers this week at the National Manufacturing Summit 2023, organised and held at the MTC - Manufacturing Technology Centre. 

Your Smart factory journey starts here

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FourJaw Manufacturing Analytics

Platform

  • Machine Monitoring
  • Overall Equipment Effectiveness
  • Downtime Monitoring
  • Job Tracking
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